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Smarter Warehousing with Corflute® Picking Boxes

4 mins read 1 October 2025
Corex® Warehouse Picking Boxes by Corex

When it comes to efficient warehouse management, having the right storage and picking systems in place makes all the difference. That’s where Corflute® Warehouse Picking Boxes step in!  Corflute® Warehouse Picking Boxes are an Australian-made, long-term, sustainable solution, designed to optimise picking, packing, and organisation.

Why Choose Corflute® Picking Boxes?

Sustainable & Recyclable

Made from Corflute® (corrugated polypropylene), Corflute® Picking Boxes are 100% recyclable at the end of their life. Unlike cardboard boxes that degrade quickly, these boxes are built to last for years, reducing waste and contributing to a more circular economy through Corex Recycling.

Built for Durability

While cardboard picking trays often need regular replacement due to wear and moisture damage, Corflute® Picking Boxes are lightweight yet tough, resisting water, dust, and impact. This makes them an excellent long-term investment for busy warehouse environments.

Laboratory Tested

Our laboratory applied an even weight load on a series of Corflute® Picking Boxes. They were then stacked to observe for weak points or early signs of stress in various tower configurations.

There were no cracks or crease failures, and the Corflute® Picking Boxes remained in good condition.

Based on these tests, the recommended maximum height and loading is:

  • 6  x Standard Picking Boxes high – 7kg per box (42kg)

Easy to Assemble, Easy to Use

  • Flat-pack design – transport and store efficiently.
  • Tool-free assembly – no tape or glue required, boxes fold together in under a minute.
  • Stackable system – integral tabs and slots let you nest boxes side by side or vertically, creating flexible, space-saving storage.

Standard Sizes & Custom Solutions

Corex offers two standard box sizes designed to suit common warehouse racking systems:

  • Tall: 600mm (L) x 400mm (W) x 400mm (H)
  • Standard: 600mm (L) x 400mm (W) x 200mm (H)

Need something different? Our design team can create custom sizes, styles and colours tailored to your unique storage, racking, and company requirements.

Recycled & Carbon Neutral Alternative

Corflute® eco is exclusively made by Corex and is Carbon Neutral certified. Corflute®eco is made from a combination of 50% post-consumer and industrial waste. Its composition has been carefully created to achieve the ideal equilibrium between “Eco” considerations and consistent performance, meeting the technical requirements and sustainability goals of Corflute® customers.

Branding & Finishing Options

Corflute® Picking Boxes can be supplied in various colours and can be printed on-site at Corex with logos, labels, or instructions to help your business maintain brand consistency while improving warehouse organisation.


Benefits Over Cardboard Alternatives

  • Longer lifespan – resistant to moisture, unlike cardboard.
  • Cost-effective – comparable pricing but with far greater durability.
  • Sustainable – recyclable and designed for multiple reuses.
  • Improved efficiency – reduces downtime from box damage or collapse.

Perfect for:

  • Distribution centres
  • Retail and e-commerce warehouses
  • Manufacturing facilities
  • Storage and inventory management

Closing the Loop with Corex Recycling

At the end of their lifecycle, Corex Picking Boxes can be returned to Corex Recycling, where the material is recovered and repurposed ensuring nothing goes to landfill. This makes them not just a smart operational choice, but also a responsible environmental choice.


In Conclusion

If you’re looking for a durable, reusable, and sustainable alternative to cardboard trays, Corflute® Warehouse Picking Boxes offer the perfect balance of practicality and performance. By choosing Corex, you’re investing in a solution that supports both your operations and the planet.

Get in touch hello@corex.com.au

Find out more

Another Innovation from Corex

Corflute® Tote Boxes

Are you looking for a solution that would extend the life of your cardboard tote boxes used to distribute goods from warehouse to retail?

Using Corflute® will reduce long-term costs whilst providing a more sustainable solution.

Corex tote boxes have combined design with durable, recyclable, Australian made Corflute®, achieving a premium solution that vastly extends the life of each tote from *4-5 to 150 return trips. * Compared to carboard solutions.

Find out more about Corflute® Tote Boxes

Get in touch
Above: Corflute® Tote Boxes